Glass Bottle Specifications: A Checklist for Supplier Enquiries

A checklist of what to state in a glass bottle enquiry: drawing dimensions, capacity and fill point, finish, color, strength, decoration, quality and packing.

Illustration of sample glass bottles on a measuring table with calipers, a height gauge and a blank specification sheet

Missing dimensions or mismatched drawing revisions can produce incomparable bottle quotes and rework. Give every supplier the same geometry, capacity, finish, process, quality and packing requirements; mark unknowns for confirmation rather than guessing values.

This checklist covers stock and custom bottles. For shape and sourcing choices, start with glass bottle types and sourcing.

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Group Input or source Record it here
Geometry and capacity Current supplier drawing; product fill conditions Geometry and capacity
Finish and closure Finish drawing; closure and liner specification Finish fields
Appearance and process Approved color sample; stated pressure and temperature conditions Color and strength
Quality and delivery Defect agreement; packing and traceability documents Quality fields and receiving checks

Copy the blank specification record or go to the grouped checklist.

Start with the drawing

Ask each supplier for a drawing of the exact article and quote against it. Every other line in the enquiry should point back to that drawing.

Bottle schematic with large labels for total height, body diameter, brimful level, fill height, finish, label panel and capacity record; no numerical dimensions
Illustrative schematic of the items a bottle specification drawing normally shows. It is not a drawing of any specific bottle.

Cetie, the European glass packaging technical body, lists a data sheet whose stated aim is to help customers build meaningful specifications for the manufacturing and filling of glass containers (DT12.00). It also lists data sheets on standard tolerances for capacity, height, diameter, verticality and base-to-mouth parallelism of the finish (DT02.00), and a glossary of glass container visual defects (DT26.01) that notes severity values should be agreed between the glassmaker and the filler. These are public catalog summaries, not reviewed editions of the full documents. Record the exact document revision agreed with the supplier before citing it as a specification.

Blank specification record

Copy this table into your own document and add a row for each required field from the checklist. Leave values open until supported; “Pending” requires an owner and evidence, not an assumed pass. Use the sample-stage comparison to identify what a sample represents.

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Field Value Unit Tolerance Drawing revision Evidence Responsible party Status
Article / geometry / weight Pending
Nominal / brimful capacity Pending
Fill point / headspace / temperature Pending
Finish / closure / liner / bore Pending
Color / surface treatment Pending
Pressure / load / thermal conditions Pending
Decoration / label panel / marking Pending
Defects / sampling / certificates Pending
Packing / pallet / dunnage / storage Pending
Quantity / schedule / sample stage Pending

The specification checklist

Container geometry and weight

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Item What to state Notes
Article reference Supplier article number or your drawing number and revision Prevents quoting from different versions
Overall height Nominal value and tolerance Tie to line and case limits
Body diameter or width Maximum, with tolerance; for non-round bottles, both axes Starwheel, guide and carton fit
Verticality and base-to-mouth parallelism Required limits or the standard to follow Affects capping and labeling; covered in Cetie DT02.00
Weight Target and tolerance, or “supplier standard” A lower weight changes other properties; see lightweight wine bottle guidance in lightweight wine bottles
Base and push-up Profile, and whether a flat or recessed base is required Affects conveying and stability

Capacity and fill

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Item What to state Notes
Nominal capacity The labeled volume Legal or labeling reference
Brimful capacity Target and tolerance The volume to the rim; ask how it is measured
Fill point or fill height Distance from the top of the finish to the product level Needed for filler setup, see glass bottle filling machines
Headspace requirement Required headspace, product temperature and expected change Cetie’s FS07.00 catalog summary concerns design headspace; confirm the value with the filler and cap supplier

Cetie DT09.00 gives factors to convert the mass of water to true volume, and refers to ISO 8106 for gravimetric capacity determination. Ask which method the supplier uses to report capacity so numbers are comparable across quotes.

Finish and closure

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Item What to state Notes
Finish designation A GPI code such as 28-400 or a named European finish Do not give a diameter alone; see bottle neck finishes and closure compatibility
Closure type Continuous thread, lug, crown, cork or ROPP Cetie DT31.00 lists the main sealing types on glass containers
Closure and liner Maker, part number, liner material Needed to confirm compatibility with the supplier
Sealing surface Required planarity or finish quality Cetie’s flaconnage (small molded bottle) data sheet notes that finish planarity must meet the sealing system, especially for hot sealing or twist-off; ask whether the same applies to your container
Minimum bore If a filling tube or insert is used Cetie lists minimum through-bore data for BVP and BVS finishes

Glass color and appearance

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Item What to state Notes
Color name Flint, amber, a green shade, or a supplier color Names differ by supplier; Berlin Packaging lists flint, super flint, amber and several greens for wine
Color control A sample or a measured reference Cetie DT30.00 covers colour measurement of glass packaging
Surface treatment Hot-end and cold-end coating requirements Cetie DT13.00 describes both; relevant to line handling

Strength and special requirements

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Item What to state Notes
Internal pressure Product carbonation or filling pressure Confirm the pressure test method and rating for your product; Cetie lists DT11.00 under internal-pressure guidance
Vertical load and impact Required test method or limits, if any Cetie lists standard test data sheets in its strength and performance category
Thermal conditions Hot-fill, pasteurization or cold-fill State the temperatures used in the process
Product contact Food or beverage use and any regulatory requirement State the market the product will be sold in

Decoration, labeling and marking

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Item What to state Notes
Label type and panel Pressure-sensitive, wet-glue or sleeve; panel size and position See bottle labeling methods
Alignment features Spotting bars or locating dimples, if the line orients the bottle Cetie DT19.01 and DT20.00 define bars and dimples
Printing, embossing or frosting Artwork, position and method Confirm who supplies tooling
Laser marking Areas to avoid and cold-end codes Cetie DT28.00 gives areas to avoid for laser marking

Quality, packing and delivery

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Item What to state Notes
Defect classification Critical, major and minor defect definitions and sampling plan Agree with the supplier; Cetie glossaries support this
Certificates Certificate of conformity, test reports, traceability Specify what must ship with each lot
Packing Pallet pattern, layer pads, tops, bulk or cased Match to your depalletizing method; see the incoming packaging checklist below
Quantity and schedule First order, annual forecast, delivery points Needed for stock versus custom comparison
Samples Number, source and stage: appearance prototype, trial glass or production-mould sample Agree what each sample can validate; use production-representative glass for process and line checks

Incoming packaging and receiving checklist

Empty glass arrives in one of two formats, and the enquiry should name the one you want. Waterloo Container, a glass distributor, describes bulk glass as bottles placed directly on pallets at the factory without corrugated cases, with layers divided by rigid tier sheets, strapped, and the whole pallet wrapped, often with corner boards. Cased glass arrives in corrugated boxes, usually with partitions. An integrator’s description of a glass-plant palletizing cell (Kaufman Engineered Systems) shows bulk pallets built from pallets, sheets and top frames. Your depalletizing or unpacking method decides which format works, so settle it with the depalletizer and infeed guide before you fix the packing lines below.

Exploded diagram of a bulk glass pallet from top to bottom: top frame, tier sheet, layer of bottles, tier sheet, layer of bottles, pallet base, with callouts for strapping, stretch wrap, corner boards and the pallet label
Illustrative structure of a bulk glass pallet. Layer count, sheet material and whether a top frame or corner boards are used differ by supplier.

Incoming packaging: what to state

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Item What to state Notes
Format Bulk on tier sheets, or cased with partitions Must match your depalletizer or unpacking method
Pallet Pallet type and footprint your racking, forklifts and infeed accept Ask the supplier for its pallet drawing or pallet card for the article
Layer pattern Bottles per layer and layers per pallet, as the supplier proposes Supplier configuration, not a standard; confirm against your infeed
Tier sheets Material and condition required, and whether sheets are returnable Sheets that stick or tear cause stops at sheet removal
Top frame Required or not Your receiving side has to remove and store it
Strapping and wrap The securing method, or “supplier standard” State any wrap or strap material your site cannot accept or dispose of
Corner boards Required or not Extra edge protection for transport
Pallet label Article reference, drawing revision, production lot or date, quantity Cetie FS12.00 gives traceability recommendations for bottlers and packers
Returnable dunnage Which pallets, sheets and frames go back, and who collects them Agree before the first delivery
Storage Supplier’s recommended storage conditions and maximum storage time Cetie FS28.00 describes weathering (bloom) as haze formed on empty containers in storage through humidity, carbon dioxide and temperature variation
Decorated ware Whether decorated bottles were checked for transport damage Cetie DT36.04 is a vibration test for bare or decorated glass transported on pallets

Receiving checklist

Use this at the dock for each delivery, and record and photograph problems before signing for the load:

  1. Delivery documents match the order: article reference, drawing revision, quantity and lot numbers.
  2. Each pallet label is legible and matches the documents.
  3. Wrap, straps and corner boards are intact, and the load is upright and not leaning or shifted.
  4. No broken glass, loose bottles or moisture is visible under the wrap.
  5. Tier sheets are present between layers, clean, dry and not torn; the top frame is present if specified.
  6. Bottles from the top layer show no visible finish damage, scuffing or haze.
  7. Certificates of conformity or test reports required by the supply agreement have arrived.
  8. Pallets with problems are labeled and held apart until the supplier responds.

The checks match what the depalletizer has to handle: pallet condition, load stability and sheet removal. Protection of filled cases on the way out is a separate topic, covered in case packing and palletizing.

Published requirement, supplier claim and your requirement

Keep three kinds of statement separate in the enquiry and in your notes. A published standard or data sheet is a reference both sides can read. A supplier’s catalog figure is a supplier claim, so request the drawing behind it. Your own requirement, such as a maximum height for your line, is yours to set, and you should write it as a requirement, not as a general fact. Stock and custom projects may have different drawing and tooling arrangements; confirm who controls revisions. The cost and document differences are covered in stock vs. custom glass bottles.

Questions to send suppliers

  1. Please provide the drawing for this article, including the revision, finish designation, brimful capacity, weight and tolerances.
  2. Which standard or internal specification governs your dimensional and capacity tolerances?
  3. How is brimful capacity measured, and what are your reported results for recent lots?
  4. What is the fill point for the nominal capacity, and what headspace do you recommend for my product and filling temperature?
  5. What defect classification and sampling plan do you use, and can they be written into the supply agreement?
  6. What strength tests do you run, and what pressure rating applies if my product is carbonated?
  7. Which closure and liner combinations have you validated on this finish?
  8. What are the packing options, and what documentation ships with each lot?
  9. If I change the closure, label type or fill temperature later, what needs to be revalidated?

When the bottle is part of a line purchase, the same data feeds the equipment request in the bottling equipment RFQ checklist.

Evidence and limitations

This checklist is an editorial synthesis of published data sheets and distributor and supplier descriptions. It cannot replace the standard, the drawing or the supply agreement. The relevant standards depend on the market: Cetie documents are European and voluntary, and North American buyers often use GPI finish conventions and supplier-specific drawings. Requirements for strength, headspace, color and defects depend on the product, the line and the supplier, and the values must be agreed in writing for each item.

  • Cetie general data sheets (DT), Cetie (public catalog summaries only; no full-document edition reviewed): tolerances, specification preparation, capacity conversion, colour measurement, surface treatment, sealing types, spotting bars, laser marking, defect glossaries and the DT36.04 vibration test for glass transported on pallets. Accessed October 8, 2026.
  • Cetie recommendation data sheets (FS), Cetie (public catalog summaries only; no full-document edition reviewed): headspace recommendations, mass-to-capacity guidance, FS12.00 traceability recommendations and FS28.00 weathering (bloom). Accessed October 8, 2026.
  • Cetie finish data sheets (GME), Cetie (public catalog summaries only; no full-document edition reviewed): finish specifications and minimum through-bore information. Accessed October 8, 2026.
  • Wine Bottle Sizes, Shapes and Colors Guide, Berlin Packaging: glass color names and capacities (distributor description). Accessed October 8, 2026.
  • Verallia bottles, Verallia: supplier description of standard and customized bottle offers. Accessed October 8, 2026.
  • Benefits of Bulk Glass, Waterloo Container: bulk versus cased glass, tier sheets, strapping, wrap and corner boards (distributor description). Accessed October 8, 2026.
  • Bulk Palletizing Glass Bottles, Kaufman Engineered Systems: example of bulk pallets built from pallets, sheets and top frames (integrator description). Accessed October 8, 2026.
  • Guide to Bottle Neck Finishes, Thread Sizes, & Dimensions, Paramount Global: finish designation format and the need for the I dimension for filling-tube clearance (distributor guide). Accessed October 8, 2026.

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